Welcome to Journal of Beijing Institute of Technology
Volume 23Issue 3
.
Turn off MathJax
Article Contents
ZHANG Ting-yu, JIN Xin, ZHANG Zhi-jing, YE Xin. Variation analysis of precision mechanical assembly considering form errors and local deformation[J]. JOURNAL OF BEIJING INSTITUTE OF TECHNOLOGY, 2014, 23(3): 325-331.
Citation: ZHANG Ting-yu, JIN Xin, ZHANG Zhi-jing, YE Xin. Variation analysis of precision mechanical assembly considering form errors and local deformation[J].JOURNAL OF BEIJING INSTITUTE OF TECHNOLOGY, 2014, 23(3): 325-331.

Variation analysis of precision mechanical assembly considering form errors and local deformation

  • Received Date:2013-03-02
  • A method to analyze the effect of form errors and local deformation on the assembly accuracy and its stability in a non-rigid assembly system is proposed. The contact finite element method was used to obtain local deformation of mating surfaces, which was superposed onto form errors to obtain real mating surface data of assemblies. Then mating variation was obtained by establishing virtual contact planes. Finally, an experiment of the assembly of two cylindrical components was carried out to verify the validity of the proposed method. By comparing the calculation accuracies of 3D assembly with and without taking into account local deformation, the results showed that the effects of local deformation of mating surfaces on calculation accuracy of mating variation was not neglectable compared with form errors.
  • loading
  • [1]
    Samper S, Adragna P A, Favreliere H, et al. Modeling of 2D and 3D assemblies taking into account form errors of plane surfaces [J]. Journal of Computing and Information Science in Engineering, 2009, 9(4): 041005-041016.
    [2]
    He Boxia, Zhang Zhisheng, Dai Min, et al. Theory of modeling variation propagation of mechanical assembly process[J]. Chinese Journal of Mechanical Engineering,2008,44(12):62-68. (in Chinese)
    [3]
    Liu J, Jin J H, Shi J J. State space modeling for 3-D variation propagation in rigid-body multistage assembly process [J]. Transactions on Automation Science and Engineering, 2010,7(2):274-289.
    [4]
    Chang M, Gossard D C. Modeling the assembly of compliant, non-ideal parts [J]. Computer-aided Design, 1997,29(10): 701-708.
    [5]
    Hu S J, Camelio J. Modeling and control of compliant assembly systems[J]. CIRP Ann Manuf Technol,2006, 55(1):19-22.
    [6]
    Camelio J, Hu S J, Ceglarek D. Modeling variation propagation of multi-station assembly systems with compliant parts[J]. Journal of Mechanical Design,2003,125:673-681.
    [7]
    Xie K, Wells L, Camelio J A, et al. Variation propagation analysis on compliant assemblies considering contact interaction [J]. J Manuf Sci Eng Trans ASME, 2007, 129(5):934-942.
    [8]
    Merkley K G. Tolerance analysis of compliant assemblies[D]. Provo:Brigham Young University,1998.
    [9]
    Liao X Y, Wang G G. Non-linear dimensional variation analysis for sheet metal assemblies by contact modeling [J]. Finite Elements in Analysis and Design, 2007,44:34-44.
    [10]
    Fei Yetai. Error theory and data processing[M]. Beijing: Mechanical Industry Press,2008:74. (in Chinese)
    [11]
    Zuo Fuchang, Zhang Zhijing, Jin Xin, et al. State space model based theory of assembly variation propagation modeling [C]//Proceedings of the 2010 IEEE International Conference on Mechatronics and Automation, Xi'an, China, 2010: 589-594.
  • 加载中

Catalog

    通讯作者:陈斌, bchen63@163.com
    • 1.

      沈阳化工大学材料科学与工程学院 沈阳 110142

    1. 本站搜索
    2. 百度学术搜索
    3. 万方数据库搜索
    4. CNKI搜索

    Article Metrics

    Article views (1045) PDF downloads(524) Cited by()
    Proportional views
    Related

    /

      Return
      Return
        Baidu
        map